Garrett 795496-0001 – EGR Adapter - Industrial Injection

Garrett 795496-0001 – EGR Adapter

Garrett SKU: 795496-0001
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Regular price $13423
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Garrett 795496-0001 – EGR Adapter

For Garrett GT1749VB Turbocharger (PN: 778445-5002S)

Product Overview

The Garrett 795496-0001 EGR Adapter is a required OEM-style exhaust gas recirculation adapter used when installing the Garrett GT1749VB Stage I turbocharger (PN: 778445-5002S) on Volkswagen 1.9L BEW PD TDI engines. This adapter provides the correct interface between the turbocharger’s turbine housing and the factory EGR crossover tube, ensuring proper exhaust gas routing and emissions system functionality.

Without this adapter, the factory EGR pipe will not correctly mate to the GT1749VB turbocharger.

Function & Purpose

  • Adapts the factory EGR crossover pipe to the GT1749VB turbine housing

  • Maintains OEM EGR flow path and sealing

  • Prevents exhaust leaks that can cause:

    • Boost loss

    • EGR-related fault codes

    • Elevated exhaust gas temperatures

    • Reduced drivability

This part is emissions-critical and required for proper installation on EGR-equipped vehicles.

Compatibility

Required when installing:

  • Garrett GT1749VB Stage I Turbocharger

    • Turbo PN: 778445-5002S

Vehicle Applications (BEW PD Engines):

  • 2003.5–2006 Volkswagen Beetle TDI

  • 2003.5–2006 Volkswagen Golf TDI

  • 2003.5–2005 Volkswagen Jetta TDI

⚠️ Designed specifically for BEW PD TDI applications using the GT1749VB.
Not universal. Not compatible with KP39 turbochargers without conversion.

Construction & Design

  • Genuine Garrett OEM component

  • Precision-machined for exact alignment and sealing

  • Built to withstand high exhaust temperatures and thermal cycling

  • Designed to meet factory fitment and emissions standards

Replacement & Installation Notes

  • Typically required when upgrading from the factory KP39 turbo to the GT1749VB

  • Recommended to inspect EGR gaskets and hardware during installation

  • Professional installation recommended to ensure proper sealing and alignment

What It Is / What It Is Not

✔ Is

  • OEM Garrett EGR adapter

  • Required installation component

  • Direct-fit for GT1749VB BEW applications

✖ Is Not

  • An EGR delete

  • A performance upgrade by itself

  • A universal EGR flange
Shipping information

Free economy ground shipping on most orders over $200. This includes lower 48 United States only. Excludes products that must ship freight.

Core Return Info

Read Carefully!

When you purchase a product from our website that has a core requirement, you have two options:

1. You choose to pay the core charge and we will ship the product right away, then once we receive the cores you will be refunded the core charge if your cores pass our inspection qualifications. This is the preferred choice and has the least delays. 

2. You choose to send in your cores before we ship the product that was purchased. This choice has the risk of delayed shipment of your purchased product and our inventory is not guaranteed by the time we receive your cores. You will need to follow all of the instructions below as quickly as possible so that you can get your purchased product and we can receive the cores. When you choose this option you acknowledge that by the time we receive your cores, our inventory could have change and there could be a delay in your shipment. 

 

Please return all cores to:



Industrial Injection Core Returns
2858 South 300 West
Salt Lake City, Utah 84115

INCLUDE RA# THAT WAS ISSUED AT TIME OF PURCHASE! If RA # is lost, please call Customer Service at (800) 955-0476. Have your original invoice at time of phone call to give all appropriate information for return.

Core return freight is the responsibility of the customer

FULL CREDIT WILL BE GIVEN WHEN: 

In order to receive full core credit, your core(s) must be returned within 90 days from receipt of order. It must be as is “off the engine.” Full core credit will be given if core meets acceptance criteria. Cores that are damaged during shipment to Industrial Injection are the responsibility of the customer and their shipping company.

½ CORE CHARGE CREDIT WILL BE GIVEN WHEN:

  • Slightly damaged housing or camshaft
  • Missing parts such as FCA

No Core Credit issued when:

  • Core is seized or hydraulic head is cracked
  • Excessive damage ( Heavy use of Bio-diesel and rust are common causes for unacceptable core)
  • Core is fire damaged
  • Core is returned after 90 days/3months

Please do the following when returning a core:

  • Make sure you have removed all fittings from your old unit
  • Drain all fuel and oil from unit
  • Package cores so that fuel and oil does not escape from the package

NOTE: packages that have fuel or oil residue on the outside of the box during shipping will not be delivered by UPS or the postal service which will cause delays.

  • Please re-use boxes and bags that parts were shipped in originally. These boxes are UPS approved to reduce damage while being handled in freight.
  • All shipping charges are the responsibility of the customer
  • Please write on the box “Core Return” and have RA # clearly written on the outside of box
  • Include copy of original invoice and RGA inside box

PLEASE RETAIN RA#, INVOICE # AND TRACKING NUMBER UNTIL CREDIT IS RECEIVED BY YOU. We do not research by customer name, only invoice # or RA #.
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